Product Description
Our PE Air Bubble Film Machine ▶️ is designed to produce air bubble films for shock absorption, cushioning, and insulation packaging. The system integrates material extrusion, vacuum forming, and automatic winding processes—delivering exceptional efficiency and consistent bubble quality.
Raw Materials & Working Process
The machine processes LDPE, LLDPE, or recycled plastics through a four-stage production process:
Material Melting
LDPE/LLDPE or recycled plastics are melted through the extruder. Color masterbatch can be added for customized film colors.
Film Extrusion
Molten plastic is forced through a T-die to form a thin, continuous film layer with precise thickness control.
Vacuum Forming
A vacuum forming roller creates air pockets with adjustable bubble size (6mm, 10mm, or custom) and density.
Cooling & Winding
Film is cooled by water or air to solidify bubbles, then wound into rolls for cutting, laminating, or bag-making.
Key Applications
Air bubble film is a versatile packaging material offering excellent cushioning, shock resistance, and heat-sealing performance. Widely used across industries:
Packaging Industry
Electronics, glassware, ceramics, pharmaceuticals, automotive parts protection
Construction
Thermal insulation for roofs, walls, and pipes
Agriculture
Greenhouse covers and crop protection films
Medical & E-commerce
Sterile packaging for medical equipment, fragile goods shipping
Technical Parameters
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| Parameter | Unit | Single-Layer | Multi-Layer (2-7) |
|---|---|---|---|
| Application | – | Standard bubble films | Co-extrusion (Al-foil, anti-static) |
| Output | kg/h | 80–300 | 80–300 |
| Film Width | mm | 600–3,000 | 600–3,000 |
| Bubble Size | mm | 6–32 (customizable) | 6–32 (customizable) |
| Energy Consumption | kW | 108.5–178.5 | 108.5–178.5 |
| Voltage | – | 380V/3-phase | 380V/3-phase |
| Film Types | – | Ordinary PE bubble film | Composite PE bubble film |
? Note: Custom specifications available upon request. Contact us for model recommendations based on your requirements.
Key Features
Multi-Layer Co-Extrusion
2/3/5/7-layer configurations available. Enables lamination with aluminum foil, anti-static layers, and functional materials for enhanced performance.
Adjustable Bubble Size
Bubble diameter from 6mm to 32mm with customizable density. Vacuum forming roller allows quick size changes for different applications.
Recycled Material Support
Compatible with LDPE, LLDPE, and recycled plastics. Reduces raw material costs while maintaining product quality.
PLC Automatic Control
Fully automatic operation with PLC control system. Precise temperature regulation and speed synchronization for consistent film quality.
Custom Color Options
Color masterbatch can be added during extrusion for branded packaging films. Transparent, pink, blue, and custom colors available.
High Output Efficiency
80-300 kg/h production capacity with 600-3000mm film width. Energy-efficient design reduces operating costs.
Machine Components
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DY-B Two Layers Bubble Film Extruder
Compact two-layer co-extrusion system for standard bubble wrap production. Ideal for small to medium packaging operations with cost-effective design.
DY-W Two Layers Bubble Film Extruder
Wide-width two-layer model for larger film production capacity. Suitable for high-volume packaging applications with extended film width.
DY-B Three Layers Bubble Film Extruder
Three-layer co-extrusion for enhanced film strength and performance. Enables composite bubble films with better cushioning and durability.
DY-W Three Layers Bubble Film Extruder
Wide-width three-layer model combining enhanced film quality with high output. Perfect for medium to large-scale industrial packaging.
DY-B Five Layers Bubble Film Extruder
Advanced five-layer co-extrusion system. Enables lamination with barrier layers for premium protective packaging applications.
DY-W Five Layers Bubble Film Extruder
Wide-width five-layer premium model with maximum versatility. Ideal for high-end composite bubble film production with multiple functional layers.
DY-W Seven Layers Bubble Film Extruder
Top-tier seven-layer co-extrusion for ultimate film performance. Maximum layers for premium composite films with superior strength and insulation properties.
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Explore our 3/5/7-layer PE air bubble film machines—automatic, durable, and customizable. Competitive prices from leading manufacturers.
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